Services manufacturing engineering
Manufacturing engineering
Optimum design of production facilities
Manufacturing engineering includes the design and optimization of production facilities, starting from layout development and ending with the implementation of efficient manufacturing processes. In doing so, we take into account both technical and economic aspects in order to achieve an optimal balance between productivity, flexibility, quality and costs.
In today’s globalized economy, companies face a variety of challenges. They need to adapt to rapidly changing market conditions, introduce innovative products, and increase production efficiency while keeping costs under control. This is where manufacturing engineering comes into play. Through effective design and optimization of production facilities, we create the basis for successful and sustainable production.
A significant economic connection is that manufacturing engineering has a direct impact on the competitiveness of a company. Well-planned factories enable higher productivity, shortened lead times, reduced costs and improved product quality. This, in turn, leads to competitive advantages, higher market shares, and ultimately increased profitability.
The benefits for our customers are manifold. Through optimized manufacturing engineering, they can make better use of their production capacities and reduce bottlenecks. Efficiently designed manufacturing processes enable faster time-to-market for new products and more flexible adaptation to changing customer requirements. In addition, cost savings can be achieved, whether by reducing idle time, using resources efficiently, or minimizing waste.
Another benefit is the improved working environment for employees. A well-planned factory creates ergonomic workplaces, optimized material flows and a safe working environment. This leads to higher employee satisfaction, lower turnover, and increased productivity.
Through our expertise in the design and optimization of production facilities, we help companies to increase their competitiveness, reduce costs and achieve sustainable production. With tailor-made manufacturing engineering, we create the basis for the success of our customers and contribute to the further development of the manufacturing industry.
Factory master planning
Future-proof factories through tailor-made solutions
Factory master planning in production planning includes the holistic view and planning of a production facility. Our team mainly focuses on the following services:
Consulting, project coordination: Consulting, project coordination: We offer comprehensive consulting services and take over the project coordination for the master planning of a factory. In doing so, we work closely with our customers to understand their specific requirements and develop solutions that meet their needs.
Concept development: We develop tailor-made concepts for manufacturing engineering based on the requirements and goals of our customers. This includes the design of the layout, the definition of production areas, the establishment of workstations and the definition of material flows. By developing a well thought-out concept, we lay the foundation for an efficient and optimized factory structure.
Site Assessments: We support companies in evaluating potential locations for their factories. Through a comprehensive analysis of factors such as infrastructure, logistics, availability of skilled workers and cost factors, we evaluate the suitability of different locations and make recommendations for the optimal choice of location.
Demand Planning: We conduct detailed demand assessments to determine the future capacity needs of the factory. Based on the production volumes, the planned production processes and the expected growth rates, we make forecasts and support the sizing of the factory in order to efficiently meet the demand.
Through our technical expertise in factory master planning, we help companies to plan and optimize their production facilities holistically. With consulting, project coordination, concept development, site assessments and requirements planning, we create the basis for an efficient, flexible and future-proof factory structure. Our services enable companies to maximize their production capacity, reduce costs and gain competitive advantage.
Planning and relocation of plants
The optimal choice of location
Planning and relocation of plants deals with the strategic design and implementation of factory relocations or the construction of new plants. Our team mainly focuses on the following services:
Consulting, project coordination: We offer comprehensive consulting services and take over the project coordination for planning and relocations of plants. In doing so, we work closely with our customers to understand their specific requirements and develop solutions that meet their needs.
Concept development: We develop holistic concepts for planning and relocation of plants. This includes the analysis of the existing plant, the design of the future plant layout, the definition of production areas and workplaces, and the planning of material flows. By creating a comprehensive concept, we lay the foundation for a successful plant relocation or the construction of a new plant.
Site assessments: We support companies in evaluating potential locations for their plants. We carry out location analyses to evaluate factors such as infrastructure, logistics, availability of skilled workers and economic conditions. Based on these analyses, we make recommendations for the optimal choice of location and support the implementation of the relocation or construction of the plant.
Demand planning: We conduct detailed demand analyses to determine the future capacity requirements of the plant. By analyzing the production volumes, the planned production processes and the expected market requirements, we develop forecasts and support the sizing of the plant in order to optimally meet the demand.
Through our expertise in planning and relocation of plants, we help companies make strategic decisions and successfully relocate their production facilities or build new plants. With consulting, project coordination, concept development, site assessments and requirements planning, we create the basis for a smooth and efficient implementation of plant relocations and the construction of new plants. Our services enable companies to strengthen their competitiveness, optimize costs and establish a future-proof production structure.
Higher-level layout planning
Optimized structure in all production areas
Layout planning in manufacturing engineering deals with the optimal design and organization of spatial structures of a production facility. Our team mainly focuses on the following services:
- Plant structures: We analyze the existing plant structures and support the development of efficient concepts for the spatial division and organization of the plant. In doing so, we take into account production areas, workplaces, storage areas and traffic routes in order to create an optimal working environment.
Factory/hall layout: We design custom layouts for factories and halls that meet the specific requirements of our customers. By placing machines, equipment, workstations and material storage areas, we optimize space and create an efficient workflow structure.
- Flows of goods and personnel: We analyze and optimize the flows of goods and personnel within the factory. By designing paths, intermediate storage facilities and work areas, we ensure that everything runs smoothly and that resources are used efficiently.
Material flow representations: We create detailed representations of material flows to ensure optimal material transport and storage in the factory. This includes the definition of routes, the placement of intermediate storage facilities and the design of a smooth material flow concept.
Logistics layouts: We develop specific layouts for logistical areas such as shipping, goods receipt and storage. This includes the definition of areas, shelves and workstations to ensure efficient logistical handling.
Process and workflow layouts: We support the design and optimization of process flows and work structures. By analyzing processes and placing workplaces, we create an efficient working environment and improve productivity.
Through our expertise in layout planning, we support companies in optimally designing their production facilities and making their processes efficient. With services such as the development of plant structures, the creation of factory and hall layouts, the optimization of material and personnel flows, as well as the design of logistics and process layouts, we enable companies to increase their productivity, reduce costs and achieve optimal use of the available space.
Building and manufacturing engineering
Efficient infrastructure for successful production
Factory and building planning focuses on the design and infrastructure of the building as well as the interfaces to the process and plant technology. Our team mainly offers the following support services:
Technical building equipment (TGA): We take care of the planning and implementation of technical building equipment, including electrical, sanitary and ventilation technology. We ensure that the building has the necessary systems and installations to ensure smooth operation.
Concept, planning, procurement: We develop tailor-made concepts for factory and building planning and support detailed planning. This includes determining the layout of the room, determining the infrastructure requirements, and procuring materials and equipment.
Preparation of tender documents: We prepare comprehensive tender documents to clearly define the requirements for suppliers and contractors. This includes technical specifications, terms of work, and execution requirements to ensure that the desired standards are met.
Supplier support: We support the selection and support of suppliers and contractors for the implementation of factory and building planning. We ensure that the suppliers provide the agreed services and coordinate the cooperation between the various areas.
- Commissioning and start-up: We accompany the process of commissioning and start-up of the factory and ensure a smooth start of operations. We check the functionality of the systems and support the training of personnel to ensure successful operation.
Series support: We provide continuous support and care during the series operation of the factory. This includes regular inspections, maintenance and optimizations to ensure an efficient and smooth production process.
Through our technical expertise in factory and building planning, we support companies in optimally designing their production facilities and making their processes efficient. With services such as technical building equipment, concept development, preparation of tender documents, supplier support, commissioning and series operation, we offer holistic solutions for successful factory and building planning.