Services Logistics planning

Logistics planning in the manufacturing industry

Efficiency and competitive advantages in harmony

In logistics planning, we specialize in helping companies in the manufacturing industry optimize their logistics processes and thus achieve sustainable competitive advantages.

By logistics planning we mean the systematic analysis, design and optimization of all logistical processes along the entire value chain in the manufacturing industry. Our goal is to make the flow of materials, information and resources efficient in order to increase productivity, reduce costs and shorten delivery time. In doing so, we take into account internal processes within the company as well as external influences such as suppliers, customers and transport routes.

Significant economic relationships are closely related to effective logistics planning. By optimizing logistical operations, companies can achieve significant cost savings, reduce inventories and use capacities efficiently. In addition, well-thought-out logistics planning enables faster time-to-market for new products and a more flexible response to changing customer requirements. This leads to increased competitiveness and improved market opportunities.

The benefits for our customers lie in a variety of aspects. Through our perspective as logistics planning experts, we offer you a comprehensive analysis of your logistics processes and identify bottlenecks and optimization potential. We develop tailor-made solutions tailored to each customer’s specific requirements and goals. The focus is on increasing efficiency, reducing costs, improving quality and customer satisfaction.

Our many years of experience and in-depth expertise enable us to accompany our customers on their way to outstanding logistics performance. We are proud to have already implemented numerous successful projects in the manufacturing industry and look forward to supporting your company on this path.

Production logistics

Maximum efficiency and smooth processes in production

In production logistics, we deal with the efficient planning, control and optimization of logistical processes within a production environment. Our team provides support in this area mainly in the following services:

  • Logistics system development: We analyze the logistical requirements of a company and develop tailor-made systems for the efficient handling of the material and information flow in production.

  • Supply/disposal strategies: We develop strategies for the effective supply and disposal of production lines to ensure a smooth flow of materials and optimize inventory levels.

  • Inbound-/Outbound-Logistik: We optimize the processes related to incoming and outgoing goods to ensure timely and efficient material provision for production as well as smooth shipping of finished products.

  • Intra-logistics: We plan and design the internal logistical processes within the production facility to ensure a smooth flow of materials between the various workstations and minimize bottlenecks.

  • Material Handling Systems: We develop and optimize the structure and organization of material flow, including the use of technologies such as conveyor belts, automated transportation systems, and warehouse management systems to increase efficiency and productivity.

  • Connecting JIS suppliers: We design the interface between Just-in-Sequence (JIS) suppliers and production to ensure accurate and on-time delivery of materials to support smooth production.

Through our technical expertise and extensive knowledge in these areas, we help to optimize our customers’ production logistics and enable efficient and cost-effective production.

Logistics process planning

Optimized Workflows for an agile and cost-efficient Supply Chain

In logistics process planning, we deal with the design and optimization of logistics processes along the entire supply chain of a company. Our team provides support in this area mainly in the following services:

  • Creation of material flow processes and concepts: We develop tailor-made material flow processes and concepts that ensure the smooth and efficient flow of materials from the supplier to the end customer.
  • Evaluation and analysis of supply chain processes: e evaluate and analyze existing supply chain processes in order to identify bottlenecks, inefficiencies or optimization potentials and derive appropriate measures.

  • Deployment planning: We plan the provision of materials and components at the required points along the supply chain to ensure a smooth production process and optimize inventory levels.

  • Planning of picking zones, supermarkets, carsets, shopping carts: We plan and design efficient picking zones, supermarkets, carsets and shopping carts to ensure smooth and efficient material supply and transfer in production.

Through our technical expertise and extensive knowledge in these areas, we support companies in optimizing their logistics processes, reducing costs, increasing productivity and ensuring a high level of customer satisfaction.

Information logistics

Intelligent data management for an agile and networked logistics chain

In information logistics, we deal with the efficient management and use of information along the entire logistics chain. Our team provides support in this area mainly in the following services:

  • Conceptual design and creation of planning databases: We develop and create tailor-made planning databases that serve as a central source of information and support the planning processes in logistics. This enables efficient data collection, management and analysis.

  • Development and support of logistics planning tools: We support the selection, implementation and support of logistics planning tools that contribute to the optimization and automation of logistics processes. These tools include, for example, warehouse management systems, transport management software or real-time tracking solutions.

Through our technical expertise and extensive knowledge in information logistics, we support companies in digitizing their logistics processes, using information efficiently and thus ensuring better planning, transparency and control along the entire logistics chain.

Layout planning

Space optimization for smooth processes and maximum productivity

Logistics layout planning deals with the design and optimization of the spatial arrangement of areas, facilities and warehouse technology in logistics systems. Our team provides support in this area mainly in the following services:

  • Evaluation and analysis of requirements / areas and plants: We evaluate and analyze the logistical requirements of a company in terms of space requirements, plant capacity and process flows in order to create a sound basis for layout planning.
  • Creation and coordination of layouts: We create tailor-made layouts that ensure an optimal spatial arrangement of work areas, material flow paths and equipment. In doing so, we take into account the specific requirements and goals of each client and coordinate the layout closely with all relevant stakeholders.

  • Planning of warehouse technology: We plan to integrate suitable storage technologies such as racking systems, automated picking systems or industrial trucks in order to optimize storage capacity, shorten throughput times and increase the efficiency of warehouse processes.

With our technical expertise and extensive knowledge in logistics layout planning, we support companies in optimally designing their logistics systems. With tailor-made layouts and efficient warehouse technology, we create the basis for smooth processes, maximum use of space and high productivity along the entire logistics chain.

Optimal packaging planning

Safe handling and maximum product protection

Packaging planning deals with the optimal design of packaging and containers along the entire supply chain. Our team provides support in this area mainly in the following services:

  • Planning, development, design, acceptance and procurement of packaging and containers: We plan and develop tailor-made packaging solutions, including disposable, reusable and standard containers as well as special load carriers, to ensure safe and efficient handling of products during transport. We take care of the design, acceptance and procurement of the packaging according to the specific requirements and goals of our customers.

  • Strategic and operational container management: We help companies optimize container management by developing effective strategies and processes. This includes container tracking, planning and monitoring of container movements, inventory management, and container maintenance. This enables cost-efficient use of packaging materials.

  • Preparation of specifications and tender documents: We support the preparation of specifications and tender documents to ensure a clear and uniform description of the requirements for packaging and containers. This allows us to select suitable suppliers to meet the needs of our customers.

Through our technical expertise and extensive knowledge in packaging planning, we support companies in developing effective and sustainable packaging solutions. With tailor-made packaging, optimized container management and clear requirements definitions, we enable efficient and safe logistics along the entire supply chain.

Container planning

Maximum packing density for efficient logistics processing

Logistics container planning deals with the optimal design and use of load carriers as well as the optimization of packing density in logistical processes. Our team provides support in this area mainly in the following services:

  • Virtual simulation of packing density and component position: We use advanced simulation tools to virtually analyze the packing density and the optimal arrangement of components or products in the load carriers. This allows us to maximize the efficiency of charging processes and make optimal use of space resources.

  • Load carrier and packing density optimization: We support companies in the selection and design of suitable load carriers and develop tailor-made solutions to optimize packing density. This includes the calculation of the optimal number and size of the load carriers as well as the development of specific loading plans in order to make the best possible use of the space in the containers.

Thanks to our technical expertise and extensive knowledge of logistics and container planning, we enable companies to use load carriers efficiently and achieve maximum packing density. With the help of virtual simulations and optimization techniques, we create logistical solutions that ensure space and resource efficiency and minimize transport costs.

Provision engineering

Maximum availability and optimized processes for smooth logistics operations

Logistics provision engineering deals with the selection, design and implementation of technologies and systems for the efficient provision of materials and components in logistics processes. Our team provides support in this area mainly in the following services:

  • Shelving/special shelving: We assist in the selection and design of shelving systems, including special shelving, to ensure optimal storage and provision of materials. In doing so, we take into account factors such as accessibility, space utilization and safety.

  • Line-Side Trolleys: We design and implement line-side trolley systems that enable the efficient transport of materials within the production or storage area. The correct dimensioning and arrangement of the line-side trolleys ensures a smooth flow of materials.

  • Top-Up/Shooter: We support the implementation of top-up or shooter systems that enable continuous delivery of materials to the workplace. These systems enable quick and direct access to the required materials, thus reducing waiting times and increasing efficiency.

  • Retrieval systems (button, Kanban, demand-oriented): We help companies implement retrieval systems such as button or Kanban systems that reorder or provide materials based on actual demand. This ensures a needs-based supply and minimizes overstocks or bottlenecks.

Through our technical expertise and extensive knowledge in logistics delivery technology, we support companies in implementing the right technologies and systems for efficient material supply. With optimized shelving systems, line-side trolleys, top-up/shooter systems and demand-oriented call-off systems, we create smooth logistics processes and increase efficiency along the entire supply chain.

Supply technology

Optimal material supply for smooth logistics processes

Logistics supply engineering deals with the design and optimization of material supply along logistical processes. Our team provides support in this area mainly in the following services:

  • Sequencing: We develop concepts for the delivery of materials in sequenced order to ensure efficient and timely supply of the production lines.
  • Set formation, shopping basket formation: We provide support in set formation and shopping basket formation in order to put together materials and components for production according to requirements. This enables a smooth process in production.

  • Tugger train concepts: We plan and implement tugger train concepts to ensure an efficient and synchronized flow of materials between different areas or plants.

  • Shuttle transport, supermarket: We support the implementation of shuttle transport systems and supermarkets to ensure fast and flexible delivery of materials to the workplace. This enables continuous supply and minimizes waiting times.

  • AS/RS (Automated Small Parts Warehouses): We plan and design automated small parts warehouses to enable efficient storage and provision of small parts. This minimizes access times and optimizes inventories.

  • Parts Consolidation Center (PCC): We support the design and implementation of Parts Consolidation Centers, in which materials and components from various sources are consolidated and provided as needed. This reduces logistics costs and optimizes the supply of materials.

With our technical expertise and comprehensive knowledge in logistics supply technology, we support companies in making their material supply efficient. With optimized delivery concepts, set formation, tugger train concepts, shuttle transports, small parts warehouses and parts consolidation centers, we create a smooth material flow and increase efficiency along the entire supply chain.